What Can MTM Do for Sewn Products Manufacturing?
MTM is based on the idea that all manual tasks can be broken down into a series of basic motions, such as reach, move, grasp, and position. Each of these motions has been assigned a predetermined time value, expressed in Time Measurement Units (TMUs). A TMU is defined as 0.036 seconds.
- Improves work efficiency and productivity by eliminating unnecessary movements and the implementation of Motion Economy principles.
- Eliminates loose and tight rates. This is accomplished by eliminating pace rating. Even the most highly trained engineers struggle to be consistent when pace rating operators. The engineer's mood, attitude towards operators, and the difference between engineers of 100% pace can create unfair standards.
- Allows for more accurate production planning and scheduling ensuring rates are based on international time standards and consistency across all operations.
- Reduces training time and ensures uniform methods by giving trainers a highly detailed method description and video reference.
- Reduces employee fatigue and injuries by creating ergonomically sound methods.
- Allows for more accurate product costing by the creation of an operations database where operations are easily identifiable and easily modified to represent methods of new products.
- Requires training and experience.
- Requires a computer and video equipment.
- Requires the analyst to have expertise in sewing manufacturing.
- MTM Associations: The official MTM associations like The Society of Manufacturing Engineers (SME) and the Association of Time and Motion Study (ATMS) offer comprehensive MTM training programs. These programs typically involve instructor-led modules, hands-on workshops, and certification exams. While comprehensive, they can be expensive and time-intensive.
- Independent Consultants: Many experienced MTM practitioners and consultants offer individual or group training programs. This can be a more flexible and cost-effective option, allowing you to tailor the training to your specific needs and the company's garment manufacturing processes.
- Universities and Colleges: Some universities and colleges, particularly those with textile or apparel engineering programs, offer MTM courses as part of their curriculum or as professional development programs. This can be a good option for those seeking academic credit or wanting to integrate MTM into a broader textile/apparel education.
- MTM Handbooks and Manuals: Several MTM handbooks and manuals provide detailed instructions and time data for various garment-specific motions and tasks. While not a substitute for formal training, they can be valuable resources for self-directed learning or supplementing existing knowledge.
- Online Tutorials and Videos: Some websites and YouTube channels offer free or paid MTM tutorials and video demonstrations. These can be helpful for basic understanding and familiarization with MTM principles but may lack the depth and practical application of formal training.
- Garment Industry Associations and Publications: Industry associations like the American Apparel & Footwear Association (AAFA) and publications like Apparel Resources often share articles, case studies, and best practices related to MTM implementation in garment manufacturing. These resources can provide valuable insights and real-world examples.
- Your level of experience: Are you a beginner, or do you have some prior MTM knowledge?
- Your training goals: Do you need comprehensive certification, basic understanding, or targeted skills for specific garment processes?
- Your budget and time constraints: Can you afford and dedicate time to an extensive program, or do you need a quicker, more affordable option?
- Your preferred learning format: Do you prefer instructor-led sessions, self-directed learning, or a combination?